Zhejiang Yongkang is not only the "cup capital of China", but also the weathervane of the application of innovative technology in the thermos cup industry. In the first half of 2022-2023, Boke Vision (SRT) built a series of automated production lines for many head thermos cup enterprises in Yongkang, of which steel bottom visual positioning laser flight marking line is one of the important innovative applications.
Operational mode automation
Complete the construction of thermos cup system
The traditional thermos cup steel bottom marking is completed by manual manual operation, which involves the problem of employing more people, rising labor costs and labor shortage, and the artificial marking site occupies a large area, can not provide a certain working environment for workers, marking speed is slow, etc., these are the traditional thermos cup manufacturers can not avoid the problem.
Bokev steel bottom visual positioning laser flight marking line (referred to as steel bottom flight marking line) output through optical fiber, can continuously draw digital/English characters, Chinese characters and trademark graphics on the bottom cover of the thermal cup. Its emergence not only allows the thermos cup production enterprises to complete the transformation from manual marking to automated production methods, but also provides more opportunities for young people working in the factory to contact with automated production and adapt to the rapidly changing thermos cup industry with new skills.
Production efficiency
Controllable cost highlights added value
Flight marking is relative to static marking, usually marking the need to transfer the workpiece to the stop state, marking is completed and then moved to the assembly line for the next process, slowing down the production line production efficiency.
The optical fiber laser marking machine is combined with the production line, adopts the motion tracking mode, and is equipped with high-speed scanning galvanometer, and can be marked while feeding without affecting the normal transmission of the steel bottom of the thermos cup, shortening the production time. Among them, the marking speed can reach 12000mm/s, and the assembly line speed is 300m/min.
In addition, steel bottom flight marking can help production enterprises make full use of equipment capacity, reduce downtime and production change time, and significantly reduce worker workload. Especially when the enterprise is faced with a large number or multiple orders influx, the capacity can be flexibly adjusted according to the actual demand.
Product quality standardization
Increase customer satisfaction
The higher the degree of automation in the thermos cup industry, the more standardized production can be achieved, and the higher the rate of marked products. In particular, the current requirements for the quality of thermos cup products are increasing, and there are many uncontrollable consumption and wear in the manual marking process, which affects the production accuracy.
With the help of the steel bottom flight marking line with visual positioning and visual inspection, timely detection of product or process defects or anomalies, in addition to reducing the probability of problem products flowing to the market by more than 90%, it can also bring additional quality benefits to the enterprise.
Random feeding, machine vision accurate positioning, high-precision marking, improve satisfaction;
Machine vision real-time detection of false/distorted/uneven/missing/gelling and other marking defects;
The program is simple to learn, reduces operator training, and reduces the probability of error;
Maximize economic benefit
Unlock greater added value
Labor costs are an economic factor that can never be ignored. Boke steel bottom flight marking line can improve the management efficiency of enterprises, replace part of the labor at the same time, can fully reduce operating costs, achieve fine production, effectively help enterprises in the production process cost control, promote the intelligent process of production.
From the customer verification that has used the laser flight marking line, the number of marking can be reduced from the original 6 people to 2 people.
Through the effective calculation of customers, it is expected that the single-shift investment return cycle is about 1.4 years, with a high rate of return and a short cycle.
It can realize the digital process of quality control management, product production can be traced, and bring management improvement and intuitive benefit embodiment.
High added value, through creating a good reputation for product quality and the first upgrade of automated production lines, driving the increase in order volume.
In addition, the equipment is flexible, the modular design is easy to customize, can be combined with automatic control, intelligent production, the equipment can be easily installed in many different production lines to form a customized version of the online flight marking system, to help enterprises tap the intrinsic value of the data in the production process, so that enterprises can meet the market needs and release the technical potential.
In addition to the thermos cup industry, laser flight marking line can also be widely used in electronic components, hardware tools, electrical products, consumer goods, sensors, auto parts, 3C electronics, crafts, gift accessories, high and low voltage electrical appliances, bathroom industry, battery industry, IT industry and other fields of all kinds of materials.