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Industry application | automatic packing visual inspection overall solution

August 8, 2023

Automatic packing visual inspection overall solution

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Industry background

Cartons are a necessity in packaging processes in many industries, often involving the "carton forming" process. Because of the slow speed and high cost, the traditional manual operation is easy to produce defects in the molding process, resulting in difficult quality assurance. With the rapid development of industrial robot technology, automatic packing equipment based on advanced vision system has become an important starting point to promote a new round of "machine generation" and improve the advantages of traditional industries.

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SRT solution

SRT automatic packing visual inspection overall solution combines machine vision, flexible clamp and automatic sealing machine efficiently, can realize the one-stop operation of suction box forming, folding bottom and sealing box, high efficiency and stable quality.

 

# Machine vision # Flexible clamp # automatic sealing machine

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Program advantage


01 Energy saving and consumption reduction reduce labor costs

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The use of cooperative robots to unpack and box can completely replace manual unpacking operations to ensure 24-hour uninterrupted production of the production line. Compared with labor, each production line can save workers and increase production efficiency by 30%. At the same time, the average power of collaborative robots only needs 200W, which helps customers truly achieve "high-quality, efficient and low-consumption" automated production, effectively reducing labor costs.

 

02 Flexible deployment Adds flexibility to the production line

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Box variety, size difference is large, robot unpacking can meet the multi-specification carton unpacking, no need to manual repeated debugging, the traditional production line uses array type product packing, small gap, easy to crush the carton when packing. The repeated positioning accuracy of the cooperative robot can reach ±0.02mm, and the placement position is accurate and smooth. The packing is carried out by the way of soft claw. Based on the characteristics of compact and lightweight, flexible deployment of the unpacking system, it can be placed at any station according to the needs of the site layout, completing the seamless docking of the existing production line and realizing automatic flexible production.

 

03 Safe, reliable and trustworthy partner

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The open-box system supports level 10 collision detection, making it possible to share a workspace without a fence. Through collaborative robots, people work together to increase the production time by 30%. The placement position is accurate, flexible, fast and efficient, which can meet the needs of mass production. In addition, the box-opening system uses graphical programming, and employees can master the operation method after simple training, so that employees say goodbye to heavy manual labor and focus on more valuable production processes.

 

Program characteristics

 

01 Air conditioning packaging visual inspection

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The method of combining AI deep learning detection algorithm with traditional vision algorithm is mainly used to detect the quality inspection after food packaging and eliminate defective products. The equipment can accurately detect foreign bodies (all kinds of hair, etc.) on the edge of food boxes.

 

At the same time, it has higher detection accuracy for the diversity and inconsistency of defect parts such as the character and pattern changes of the label paper on the surface of the food box and the reading of one-dimensional code, and the missed detection rate is less than 0.01%.

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02 font automatic folding cover sealing machine

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The equipment can automatically convert the top cover of the carton and seal the carton in the upper and lower "one" font at the same time, which is suitable for the batch sealing production of multi-specification cartons.

● High degree of automation, using two sides of the drive belt automatic correction, smooth operation, adapt to heavy load and easy to operate;

● Automatic folding of carton cover, quick flat pressing without folding;

● The width and height can be adjusted manually according to the carton specifications, which can be quickly completed within one minute;

● The sealing box is firm and beautiful, saving labor costs and improving enterprise production efficiency. It can be used in single operation or with automatic packaging machinery series.

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Scheme description

 

01 Working Principle

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Workers put the products to be tested on the testing conveyor and transport them to the testing system for testing;

 

After the inspection is completed, the end clamp is driven by the robot to carry out qualified products into the box; The worker puts the carton into the empty box shelving area, and the robot drives the suction cup to pick up the box and finish unpacking it. The bottom of the carton is folded and assembled by combining the robot with the folding cover unit. The folded empty box is moved to the packing station, and another robot equipped with soft claw is used for packing. After the packing is completed, the collaborative robot uses the sucker clamp to transport it to the sealing machine;

 

02 Device Parameters

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