Transport Robot Application Platform

INDUSTRY BACKGROUND

• There are many types of product packaging, and the related product characteristics, packaging materials, and customer requirements vary greatly;
• Surveys show that packaging equipment does not have a clear need for a robot's range of degrees of freedom and has high requirements for load capacity;
• The market has a huge demand for packaging equipment that is highly flexible, easy to operate, and adaptable to a wide range of materials;
• There is an urgent need to develop fexible, standardized packaging application platforms featuring simple degrees of freedom, medium to high workloads, and compatibility with a wide range of material handling and mechanisms to meet market demand and provide better economic value to customers in terms of production and sales.

TRANSPORT ROBOT APPLICATION PLATFORM

• The platform includes material conveying and processing systems, standardized workstations for gripping, cartoning, and conveying and processing materials, and standardized workstations for gripping and loading;
• In a modular way, each stand-alone machine is tightly integrated into an automated production line;
• It realizes the full automation of package opening and loading, outer packaging box/carton conveying, material position checking and gripping, cartoning and covering;
• Meet customers' diferent product and packaging needs and provide maximum production efciency and fexibility;
• Modular mechanical design supports quick replacement and minimizes downtime; improve work efciency and quality stability.

1. Standardized workstation for opening and loading packages
2. Conveying and material processing system
3. Standardized workstation for gripping, cartoning, conveying and processing
4. Standardized workstation for gripping, and loading

Save energy and reduce labor costs

The automated production line is composed of multiple modular single machines, which can completely replace labor and ensure continuous production of the production line 24 hours a day

In comparison to manual labour, the use of automated processes has resulted in a 30% increase in production efficiency, hence leading to a reduction in labour costs

The entire machine occupies only 3.1*5.7m of space, with low investment and short construction period

Modular design suitable for multiple industries

The modular design possesses the capability to adapt to the diverse requirements of distinct product attributes, packaging materials, and clients across a multitude of industries;

Products in the food industry that require primary packaging (e.g. vegetables and fruits, meat, eggs and aquatic products, etc.) and secondary packaging (e.g. alcoholic beverages and dairy products, etc.)

Thermos cups, hardware, cosmetics and other products that need to be cartoned in the non-food industry

The equipment exhibits user-friendly operation and a notable level of standardization, so offering customers enhanced economic value in both manufacturing and sales processes.

Flexible deployment to meet various production needs

One machine is compatible with a wide range of packaging material specifcations

Collaborative robot grips materials through visual inspection, no need for repeated manual debugging

The repeatable positioning accuracy of the system is capable of achieving a tolerance of ±0.2mm. Furthermore, the placement position exhibits a high level of accuracy, flatness, and efficiency, thereby satisfying the requirements for mass production

Adopting multi-grip gripping method for opening, cartoning, covering and transporting, with modular design of matching tooling fxture, which can be quickly changed for diferent materials

Each stand-alone machine possesses a standardized design, exhibiting a compact construction, and may be integrated in many confgurations to permit adaptable deployment

According to the requirements of different production processes, the automated production line is strategically positioned at an appropriate station to facilitate its layout and utilization.